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1、采用更为纯净的树脂
1, a more pure resin
许多塑料中,特别是在聚氯乙烯、苯乙烯、聚乙酸乙酯和丙烯酸酯等塑料中,残留的微量单体会产生难闻的气味.采用单体残留量很少的树脂即可消除那些气味.
Many of the plastic, especially in the polyvinyl chloride, styrene and poly (ethyl acetate and acrylic ester, such as plastic, remaining trace monomer will produce the bad smell. The monomer residue rarely resin can eliminate the odor.
如果采用本身即无气味的树脂亦有很好的效果.例如,杜邦塑料件加工厂研制出一种新等级的乙缩醛共聚物,这种树脂在注射加工过程中释放的气味非常微量.
By itself if, odorless resin also have very good effect. For example, dupont plastic processing factory developed a new rank of acetal copolymer, this kind of resin in the injection process to release the smell of trace amounts.
2、改变添加剂
2, change the additives
聚氨酯泡沫生产过程中所用到的催化剂叔胺常常会带来很强的气味,同时还会在汽车内窗上结雾.解决这个问题的办法即是找到这些胺类的替代物.措施之一是使用多羟基化合物,多羟基化合物不仅是聚氨酯分子链的成分,而且也同样具有催化活性.一些多羟基化合物甚至可以取代一半的叔胺催化剂,这样得到的产品散发的气味就弱多了.
Polyurethane foam used in the process of production of tertiary amine catalysts often leads to very strong smell, as well as within the car window fogging. Solution to this problem is to find alternatives to these amine. One of the measures is to use a polyol, polyol is not only the composition of polyurethane molecular chain, and also has the catalytic activity. Some polyol even can replace half of tertiary amine catalysts, it was the smell of product is much weaker.
在PVC挤出或者压延过程中使用的苯酚类稳定剂也经常被低气味的锌类稳定剂所替代.热稳定剂辛酸锡也因其低气味和低雾化特性而常用在车用PVC制品中.植物提取油如芥酸和油酸要比动物提取油制得的胺类润滑剂(用于聚烯烃和苯乙烯类食品包装材料)的气味小很多.
In the process of PVC extrusion or press the use of phenol class stabilizers are often replaced by a low odor of zinc stabilizer. Bitterness tin stabilizers is also because of its low smell and low atomization characteristics and commonly used in automobile PVC products. Plant extract oil such as erucic acid and oleic acid than animal extract oil of amine lubricant styrene (for polyolefin and food packaging materials) smell.
3、加入吸附剂
3, to join the adsorbent
在聚合物中如果填充少量的沸石(一种铝硅酸盐吸附剂),即可起到去除材料气味的作用.沸石具有大量的结晶空洞,这些空洞可以捕捉那些具有气味的气体小分子.分子吸附剂已经成功应用于聚烯烃挤出管材、注射和挤出吹塑容器、隔离包装材料、挤出成型的外包装材料和密封用聚合物.分子吸附粉末也可以作为吸潮剂加入塑料中以除去水汽,这些水汽也会有助于塑料制品产生气味.
If fill a small amount of zeolite in polymer (a kind of aluminosilicate adsorbent), can play the role of removing material odor. The crystallization of zeolite has a large number of holes, these holes can be captured with a smell of gas molecules. The molecular adsorbent has been successfully applied in polyolefin extrusion tubing, the injection and extrusion blow molding containers, isolation, packaging materials, extrusion molding packaging materials and seal with polymer. Molecular adsorption powder can also be used as a moisture absorption agent added to plastics to remove water vapor, the water vapor would also help generate smell of plastic products.